Emergency Response to Incidents Involving Electric Vehicle Battery Hazards: Full-Scale Testing Results

R. Thomas Long Jr. and Andrew F. Blum
Exponent, Inc., USA

Presented at International Symposium on Fire Investigation, 2014

ABSTRACT
Fires involving cars, trucks, and other highway vehicles are a common concern for emergency responders. Between 2009 and 2011, there was an average of approximately 187,500 highway vehicle fires per year.  Fire Service personnel are accustomed to responding to conventional vehicle (i.e., internal combustion engine [ICE]) fires, and generally receive training on the hazards associated with those vehicles and their subsystems. However, in light of the recent proliferation of electric drive vehicles (EDVs), a key question for emergency responders is, “what is different with EDVs and what tactical adjustments are required when responding to EDV fires?”

The overall goal of this research program was to develop the technical basis for best practices for emergency response procedures for EDV battery incidents, with consideration for suppression methods and agents, personal protective equipment (PPE), and clean-up/overhaul operations. A key component of this project goal was to conduct full-scale fire testing of large format Lithium-ion (Li-ion) batteries as used in EDVs.

This article summarizes the full-scale fire tests performed, reviews the current emergency response tactics, and discusses what, if any, tactical changes relating to emergency response procedures for EDV battery incidents are required.

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Today in history: Fire on Saudi jet kills 301

On this day in (August 19) 1980, a fire aboard a plane bound for Saudi Arabia forces an emergency landing.

The Saudi Airlines flight began in Karachi, Pakistan, headed for Jidda, Saudi Arabia, with a stopover in Riyadh. The first leg of the flight was uneventful, and the Lockheed L-1011 took off from Riyadh with no problems. Shortly after takeoff from Riyadh, the pilot reported a fire onboard the plane and told air-traffic controllers that he needed immediate clearance to head back to the airport.

The fire started while passengers onboard were cooking with a portable butane stove. Apparently, this was not unusual, as Middle Eastern airlines are often willing to accommodate their Muslim passengers’ needs to follow the strict dietary laws of their religion. The pilot was able to land the plane back at Riyadh safely and headed to the end of the runway where a rescue crew was waiting.

When the plane reached the end of the runway, however, it burst into flames. The crew sprayed fire-fighting foam at the fire, but it was no match for the intense blaze. None of the 301 people onboard escaped the fire. It is still unclear why there were no survivors. Bodies were found piled up near the escape hatches. One theory is that panic on the plane caused a stampede that prevented the hatches from being opened. Another possibility is that the crew failed to depressurize the cabin, which would have prevented the hatches from opening. It is also possible that everyone on the flight was overcome by fumes before they could save themselves.

Source: History.com


Explosion Severity: Propane versus Natural Gas

Alfonso Ibarreta, Ph.D., PE, CFEI,
Timothy Myers, Ph.D., PE, CFEI, CFI,
James Bucher, Ph.D., CFEI and
Kevin Marr, Ph.D., CFEI
Exponent, USA

Presented at International Symposium on Fire Investigation, 2012

ABSTRACT

Natural gas, composed mainly of methane, is in some ways similar to propane gas. Both fuels have similar energy densities per unit mass, and similar laminar premixed flame burning velocities. However, propane explosions have been shown to produce higher overpressures in unconfined explosion tests when compared to methane. In vapor cloud explosion modeling, methane is considered to be a “low” reactivity fuel, while propane is listed as a “medium” reactivity fuel. In closed vessel explosion testing, the maximum rate of pressure rise for propane is almost twice than that for methane (based on KG  values reported in NFPA 68 (2007) Standard for Explosion Protection by Deflagration Venting , table E.1).

This study provides a direct comparison of the explosion severity between commercial propane and natural gas. Empirical correlations available for vented vessel explosions and unconfined Vapor Cloud Explosions (VCEs) are used to predict the difference in overpressure expected for a commercial propane explosion versus natural gas explosion. Although the maximum laminar burning velocity associated with propane is only about 15% higher than that associated with methane, commercial propane explosions are expected to result in overpressures that are about 40% higher than that of a natural gas explosion under identical conditions with a perfectly-mixed nearstoichiometric fuel-air mixture, based on empirical correlations.

In addition to the laminar burning velocity, other fundamental differences in the fuels may also play an important role in the explosion severity. Propane has a slightly higher expansion ratio than methane when undergoing combustion. The mass diffusivity of propane and methane are also quite different, making the premixed propane flame more prone to wrinkling under turbulent conditions. Future testing in the 20-L explosion chamber is suggested.

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“Breaking Bad” – Investigating Fires From Chemicals and Chemical Reactions

Elizabeth C. Buc, PhD, PE, CFI
Fire and Materials Research Laboratory LLC

Presented at International Symposium on Fire Investigation, 2014

ABSTRACT

Under some conditions, chemicals that are otherwise stable can react, evolve heat and cause a fire, detonate or explode. The fire investigator has to identify the chemical reactants, the reaction products and conditions that supported ignition and flame spread. A chemical fire investigation flow diagram and real-world examples of fires involving chemicals are presented to assist the fire investigator in processing chemical fires. Examples of chemical fires include self-heating, a thermite reaction, a runaway reaction from mixing incompatible materials and reactions generating hydrogen gas. Factors contributing to chemical fires such as size or quantity of material, confinement, contamination and upset process conditions are identified. Sampling, chemical analyses, literature review, and/or testing proposed or potential adverse chemical reactions are required to establish the root cause of a chemical fire.

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Have you tested your theory? Your risk of exclusion just doubled.

Gerald A. King, J.D., CFEI
Armstrong Teasdale LLP, USA

Karrie J. Clinkinbeard, J.D., CFEI
Armstrong Teasdale LLP, USA

Presented at International Symposium on Fire Investigation, 2012

ABSTRACT

Both federal and state courts require experts to employ reliable scientific methodologies. Various jurisdictions employ different factors in determining whether an expert’s methodology is scientifically reliable. For years, courts have excluded unreliable expert testimony in fire litigation, an issue previously the subject of Experts Beware: Ignoring the Scientific Method Can Be Hazardous to Your Testimony , an article and presentation included in the ISFI 2010 Proceedings.

Despite the fact that the courts and NFPA 1033, the Standard for Professional Qualifications for Fire Investigators, require fire investigators to employ all elements of the scientific method as the operating analytical process throughout the investigation and for the drawing of conclusions, experts still fail to utilize the scientific method to ensure the reliability of their opinions. Some experts still believe that they can ignore the scientific method by claiming NFPA 921 is only a guide. Although many courts cite NFPA 921 as the “industry standard” for judging an expert’s methodology, other courts exclude experts for the failure to follow the principles articulated in NFPA 921 without ever citing to NFPA 921. An expert’s claim that NFPA 921 is “only a guide” does not relieve the expert from demonstrating that the chosen methodology is scientifically reliable. The legal standards governing the admissibility of an expert’s opinion demand a scientifically reliable methodology. Ignoring the principles set forth in NFPA 921 can and with almost certainty will result in exclusion  of an expert’s opinions (in whole or in part) and open an expert to the risk of third party lawsuits.

This article provides an updated look at these issues and analyzes recent cases where an expert’s testimony has been excluded in fire litigation and, in some instances, the expert has been sued for these deficiencies. Experts are excluded for ignoring facts or relying upon speculative facts. There is a trend towards excluding experts who do not test their ignition theory, particularly in product liability cases. The common theme in these cases continues to be that the expert ignored a step in the scientific method and, therefore, the opinions are unreliable and inadmissible.

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Detecting and Confirming the Presence of Road Flare Residue in Fire Investigations

Scott Nesvold, M.S., M.Eng., P.E.
Crane Engineering Building Science, USA
and
Kerri Pacholke, MFS, F-ABC
Crane Engineering, USA

Presented at International Symposium on Fire Investigation, 2012

ABSTRACT

In a recent fire investigation, a vehicle owner claimed an accidental fire had destroyed his vehicle. An observant fire investigator, who suspected arson based on the facts of the case, found a small pile of “white residue” and some other parts in the debris and sent the residue to a lab to be analyzed. Fourier Transform Infrared Spectroscopy (FT-IR) was conducted as a presumptive test and revealed the presence of Strontium, a common chemical found in road flares. The presence of a high concentration of Strontium was confirmed using a Scanning Electron Microscope (SEM) combined with an Energy Dispersive X-ray Spectroscopy (EDS) unit. Based on the evidence and this analysis, the residue was confirmed to be from a road flare. The vehicle fire was determined to be incendiary based on this analysis.

A test burn was conducted in a furnished condemned house. The house was burned room by room for fire investigator training. One fire was ignited in a furnished living room with a red road flare placed at the leg of a couch. The room was allowed to burn post-flashover for several minutes. Normal suppression and overhaul was performed by the firefighters on the scene. On the following day, a team of fire investigators was asked to determine the source of ignition. The flare residue remained and was visible in the area of origin, but was not discovered or identified by the team of investigators assigned to that particular room.

The testing required to identify flare residue is not included during standard ignitable liquid residue (ILR) tests. Traditional analysis performed on fire debris is for the presence of ILRs which are organic and volatile. Road flare residues are solid and inorganic and therefore, are not detectible using these standard examination techniques.

The residue that remains after burning a road flare is a whitish-grey solidified pool. The color and texture of the white material blends well with gypsum wallboard or plaster fragments typically found after post-flashover fires or fire department overhaul procedures and is therefore easily overlooked. Other components of a road flare may also be present including a cap, wooden plug, metal nail, wire legs, a base or possibly the remains of the cardboard tube.

Road flares are widely available for purchase, and are often included in a typical roadside safety kit. This widespread availability, high burn temperature (1450 °C, 2650 °F) and high heat release rate lends itself as a ready ignition source for incendiary fires. Due to the extended burn times of some road flares, they can be used to delay the start of an incendiary fire which may allow an alibi to be established.

Historically, minimal research has been performed on the role of road flares in incendiary fires. This research investigates the chemical signatures present following a fire that positively identifies the presence of road flare residue. It will also evaluate the remaining components and residue and visual burn patterns that occur when road flares are placed in proximity to common construction materials (such as gypsum wall board, carpet, plywood subfloors, etc.). Finally, it examines the remaining components and residue following vehicle fires.

NFPA 921 requires that the source of ignition, first fuel and the circumstances or conditions which brought them together be identified. The purpose of this research is to assist fire investigators in identifying the possible remains of a road flare during a fire investigation and explain the methods used to confirm the presence of a road flare through FT-IR and SEM-EDS analysis.

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Fire Effects on High Efficiency Compact Florescent Lighting

Richard J. Meier, CFEI, CFII, CVFI
Staff Fire and Explosion Analyst
John A. Kennedy and Associates
Fire and Explosion Analysis Experts, USA

Presented at International Symposium on Fire Investigation, 2012

ABSTRACT

The Energy Independence and Security Act of 2007 has mandated that most of the incandescent lights currently in use will be phased out by 2014 and replaced with more efficient means of producing light. Many manufacturers have begun producing compact fluorescent and LED lighting to replace the incandescent bulb. While this is a boon for energy conservation, what will it mean for the fire investigator? For years investigators have used heat distorted light bulbs to help determine the origin and intensity of fires. The purpose of this study is to establish a base of information on the effects of fire on new styles of lighting, and how the effects of fire can aid the investigator in his or her work.

Download the complete paper here


Wind Turbine Fire Origin Investigation

Timothy L. Morse, Ph.D., P.E.
Robert W. Whittlesey, Ph.D., CFEI
Exponent, Inc.

Presented at International Symposium on Fire Investigation, 2014

ABSTRACT
Wind turbines and wind farms have become increasingly widespread in the United States. Due to the combination of potential ignition sources (electrical failure, overheating of rotating components, lightning strikes) and multiple fuel loads (fiberglass, bearing grease, gearbox oil, hydraulic oil) wind turbine fires are a regular occurrence. Since wind turbine fires often occur in the nacelle, which can be 200 feet or more above the ground, firefighting options are limited. Wind turbine firefighting efforts are usually directed at preventing the spread of the fire to adjacent land or structures, such as by falling flaming debris, rather than extinguishing the fire. As a result, wind turbine fires often burn until the fuel uptower is exhausted and the fire self-extinguishes. This can present a challenge to a fire origin investigation. Many fire patterns that are observed in a nacelle can provide misleading or conflicting information as they may indicate a fuel load or a source of ventilation, rather than the fire origin. Therefore, attempting to use fire patterns alone to identify the origin is often unsuccessful.

A wind turbine fire origin investigation can be greatly assisted by the large amount of data that is recorded regarding the operation of a wind turbine. Wind turbines are heavily instrumented, with sensors throughout the turbine. Position sensors monitor the blade pitch position, the nacelle yaw position, and the rotational speed of the high speed and low speed shafts. Temperature sensors monitor the gearbox oil temperature, the hydraulic oil temperature, and the brake temperature (as well as other temperatures). The performance of the electrical systems (generator, transformer, inverter) are carefully monitored. Wind turbines also often have vibration sensors in various locations. The data from these sensors are used to control the operation of the turbine through the supervisory control and data acquisition (SCADA) system. This system logs the states of all these sensors as often as once every second and records any alarm states.

A detailed review of this logged data can provide essential guidance to the wind turbine fire investigator. The logged data can indicate which systems or components are having problems prior to the fire, identify any rapid changes in operational state proximate to the time of the fire, or show which systems or components are still functional during the fire and when they lose functionality. A full understanding of the location of the different sensors, and where their communication lines run may also provide indications of the direction of fire spread. Any fire origin that is considered must be consistent with the timing and nature of the SCADA data and SCADA alarms.

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Optimization of Carbon Monoxide Detector Layout in Residential Structures

Derek Engel, Scott Davis
GexCon US, 8433 Rugby Ave. Suite 100, Bethesda, MD 20814

Presented at International Symposium on Fire Investigation, 2012

ABSTRACT
The current NFPA 720 code requirement for carbon monoxide (CO) detectors in residential structures requires placement outside of each separate sleeping area and on each floor of the residence. There is however no further guidance to specific placement of the detector (high, low, near or within furnace closets, etc.), as well as no acknowledgement to different housing and HAVC styles (forced hot air, hot water, etc.). As the concentration of CO approaches several hundred parts per million, the time for detector alarm can be as little as a few minutes, much smaller than the characteristic mixing time of the residence. The general basis for detector placement requirements assumes that once the flue gases cool CO is generally neutrally buoyant in air, and becomes well mixed and distributed evenly throughout the residence. Previous investigations have concluded that the CO is well mixed for residences with forced hot air heating systems and the CO in hot flue gases stratifies due to buoyancy for systems without an air-handling device to cause mixing.

Using the CFD software FLACS, a study was performed to evaluate how CO would disperse and migrate in various residential structures and various HVAC designs. The goal would be to evaluate the migration of CO originating from hot flue gases, which are improperly vented into structures, and assess the validity of the well-mixed assumption as well as study the general dispersion patterns. In addition, the study will provide further guidance as to optimal places for detector placement to allow early detection, while minimizing nuisance alarms.

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Ignition Propensity of Cannabis Cigarettes

Zachary J. Jason, PE, CFEI
Dennis E. Shelp, MS, PE, CFI, CFEI
John L. Schumacher, MChE, PE, CFI, CFPS
Todd J. Hedglin, CFI, CFEI
AEI Corporation
Littleton, CO, USA

Presented at International Symposium on Fire Investigation, 2014

ABSTRACT

It is well known that cigarettes are the leading cause of fire deaths in the United States.  The National Fire Protection Association (NFPA) reports that in 2011 alone, there were over 90,000 smoking-related fires, contributing to over 540 civilian deaths, 1,640 civilian injuries, and $621 million in direct property damage. However, the NFPA statistics, collected from The National Fire Incident Reporting System (NFIRS) and the NFPA annual survey, define “Smoking Materials” as lighted tobacco products (typically tobacco cigarettes). There is little to no data regarding fires caused by cannabis, or what will hereafter be referred to as marijuana cigarettes.

With the recent legalization of marijuana in the states of Colorado and Washington, pending potential legalization in 13 other states, and 20 states with medical-marijuana systems already in place the availability and usage of marijuana is becoming more commonplace. This raises many interesting questions with regard to fire safety as it relates to marijuana cigarettes. For example, what are the burn times and smoldering capability for marijuana cigarettes? How do marijuana cigarettes compare with tobacco cigarettes in their ability to initiate smoldering combustion in upholstered furniture and mattresses? To date, research regarding these questions has been difficult due to the illegal status of cannabis, and currently very little is known about the ignition propensity and combustion characteristics of marijuana cigarettes. Given the recent changes in Colorado law, however, AEI Corporation has performed some of the first scientific testing of its kind looking at the smoldering and burning behavior of marijuana cigarettes.

This paper outlines the first phase of our research into the overall fire hazards of marijuana cigarettes and compares the ignition characteristics of marijuana to those of tobacco, when tested in accordance with current test methods adopted for the tobacco industry. More specifically, our testing quantifies the ignition strength of marijuana cigarettes and their propensity to ignite soft furnishings based on the parameters set forth in American Society of Testing and Materials (ASTM) Standard E2187-2009, Standard Test Method for Measuring the Ignition Strength of Cigarettes.  The results of our tests evaluating ignition propensity of marijuana cigarettes are presented in comparison to those of tobacco cigarettes tested under the same conditions. In addition, the effects of different variables on the burning, smoldering, and ignition propensity of marijuana cigarettes will be examined.

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